Shanghai Trihope (PVT) Ltd  

Product Name: Ce Approved Servo Control High Speed Transformer Core Cut to Length Line Model NO.: HJ-300/1800 Length: 380~1800mm Width: 40~300mm Thickness: 0.23~0.35mm Shearing Angle: 0.025 Shearing Burr: 0.02mm Tolerance of Width: 0.1mm Feeding Speed: 0~180m/Min Width of Coil: 40~300mm Decoiler Line Speed: 0~180m/Min Stepless Speed Mandrel Diameter Change: 480~520mm Trademark: Senerge Transport Package: Standard Specification: 12000mm*W1900mm*H 2400mm Origin: Zhejiang HS Code: 8462312000 Product Description HJ-300/1800 Transformer Core Cut to Length Line Summary HJ-300/1800 is specialized equipment for production of transformer cores.It consists of 2 shearing stations and 1 V-notching station to process the lamination of yoke, leg and center leg etc. The equipment adopts the Mitsubishi automatic control system, operation easily, high automation and precision. The equipment adopts multiple sets of AC servo system. Respectively used in: material transmission channel by servo motor to set material width in screen operation and automatic positioning. Shearing and v-notching adopt AC servo motor as driving power, with fast response speed, low noise, small vibration, convenience maintenance. The equipment is easy to maintenance, covers small area.3. Main technical performance3.1 Processing rangelength 380~1800mmWidth 40~300mmThickness 0.23~0.35mm3.2 Process precisionTolerance of length:≤±0.10mm when L ≤1000mm ≤±0.15mm when L > 1000mm Shearing angle:±0.025ºShearing burr:≤0.02mm 3.3 Applicable silicon coil specification requirementsTolerance of width ≤±0.1mm Burr ≤0.03mmTolerance of S ≤0.2mm/2m 3.4 Feeding speed 0~180m/minShear efficiency:Max 60 pieces/min (combination of yokr and side leg, W=160mm, V yoke L1=800mm, Side Leg L1=800mm)3.5 PowerRated P=25KWThree phase AC supply 380V ±10% 50Hz3.6 Dimensionabout L 12000mm*W1900mm*H 2400mm4. Composition and main function of equipmentThe equipment is composed of double head decoiler device, buffer device, feeding device, v-notching, shear device, transmission device, depiler device, stacking device and electric control system.4.1 Double head decoiler deviceSilicon steel sheet feeding adopt variable frequency speed regulation mode, automatic tracking system control. Manual mechanical control mandrel expanding range. Single mandrel work parameterMaximum load weight (one head) 1000KG Loading coil inner diameter Φ500mm-510mmCoil max outside diameter ≤Φ1000mmWidth of coil 40~300mmDecoiler line speed 0~180m/min stepless speed regulationMandrel diameter change Φ480~Φ520mm4.2 Buffer deviceAdopt no-pit material storage way, which is convenient to install theequipment and use safely4.3 Feeding deviceFeeding device is the core part of shear machine; adopt the closed loop control mode. Device is composed of feeding roller, length measuring wheel, with limitation, servo width adjustment, servo feeding system and so on. The feeding roller is composed of an upper roller and a lower roller, the lower roller is an active roller, the upper roller is a pressing roller, and the lower roller is uniformly pressed on the lower roller by a certain air pressure, so as to ensure that the material is stable and the surface does not run in slip.4.4 V-notching deviceV-notching device is used for punching and cutting of yoke V type gap and center leg, which is composed of the base ,cutter(including the upper blade, the lower blade, blade holder, blade body ),servo motor(including power control of punching and cutting, the control of horizontal movement),precision ball guide post guide sleeve, horizontal adjustment linear guide rail, ball screw and so on. According to product width and notching depth to adjust v-notching device automatically by touch screen operation, which meet the work requirements of center leg and yoke, etc. V-notching device related parameters:The cutting blade is made of 40 Cr carbide alloy, and each grinding can be used for 1,000,000 shears.Notching range: Perpendicular to the sheet ±25mm, The step can be upto 7 steps. Stroke of notching blade 10mm4.5 Shearing deviceEquipped with two shearing devices, put 45 degrees and 135 degrees position. Each set of device consist of base (including upper and lower machine plate, column, precision ball, guide pillar and cover), shear blade (including upper blade, lower blade, blade holder, blade body), servo system (shearing power) and so on.Shearing device related parameters:The cutting blade is made of 40 Cr carbide alloy, and each grinding can be used for 1,000,000 shears.Blade edge length 480mmShearing burr ≤0.02mm4.6 Transmission deviceThe device adopts the center positioning way, transmission belt step-less speed regulation, discharge smoothly. The line adopts the automatic width adjustment operation modes to meet the transmission of different material sheet width. Width adjustment device adopt the straight line guide, ball screw drive mode. The width adjustment of whole line work together, electric focus adjustment, position display.4.7 Depiler deviceThe function of depiler device is to transfer the material sheet from the transmission device to the upper-bridge and lower-bridge according to controller instruction to finish the depiler. The device consists of auxiliary feeding roller, depiler plate, depiler cylinder, upper-lower transition plate, upper-lower bridge, AC motor, servo motor , reducer and so on. The two up and down bridge can lift automatically according to the material sheet stacking height4.8 Stacking device Stacking device is composed of stacking table, stacking plate and so on. Up and down two floors, is the frame structure. Material plate can transverse translation, convenient to the hoisting of material plate. Stacking plate size: 1800*350mm 4.9 Electric control systemSpeed adjustment, positioning and function control is composed of Mitsubishi AC servo system and logic control system and other modules. Operation terminal adopt Siemens touch screen, ensure the high speed response capability of system and high precision motion control